Industrial Air Pollution Control & Flue Gas Cleaning Solutions

Xenon Engineering designs and delivers high-performance bag house filtration systems and dry gas scrubbing systems across Australia. We specialise in industrial air pollution control, flue gas cleaning, acid gas removal, and particulate capture for heavy industry, manufacturing, and processing plants.

Our emissions control systems are engineered specifically for Australian operating conditions, regulatory requirements, and environmental compliance standards. From concept design through to commissioning, we provide complete EPCM delivery backed by decades of practical plant engineering experience.

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Industrial Bag House Systems

High-Efficiency Dust Collection & Particulate Removal

Our bag houses (fabric filter dust collectors) are designed to provide reliable and energy-efficient removal of:

• Combustion particulates
• Process dust
• Fine particulate matter (PM10 / PM2.5)
• Product fines
• Hazardous dust streams

We design pulse jet bag houses, reverse air systems, and multi-module parallel configurations to suit new installations, plant upgrades, and capacity expansions.

Modular Bag House Design

Our modular architecture allows:

• Multi-module parallel bag house configurations
• Common inlet manifolds
• Common outlet manifolds
• Expandable future capacity
• Simplified installation and maintenance

Integrated Cleaning & Control Systems

• Pulse jet bag filter cleaning
• Differential pressure control
• Automated cleaning sequencing
• Real-time process instrumentation
• PLC and SCADA integration

Each system is engineered to optimise:

• Pressure drop and fan energy consumption
• Filter bag life
• Cleaning efficiency
• Operational stability
• Maintenance access and downtime reduction

Safe access to all serviceable components is embedded in the design, ensuring compliance with Australian safety standards.

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Dry Gas Scrubbing Systems

Advanced Flue Gas Cleaning & Acid Gas Removal

Our dry scrubbing systems are designed for effective removal of harmful contaminants from flue gas streams without the complexity of wet scrubber systems.

We engineer dry sorbent injection (DSI) systems for removal of:

• Hydrogen chloride (HCl)
• Sulphur dioxide (SO₂)
• Hydrogen fluoride (HF)
• Heavy metals
• Dioxins and furans
• Acid gases from combustion processes

Dry scrubbing systems are commonly applied in:

• Waste processing facilities
• Thermal oxidisers
• Boilers and furnaces
• Kilns
• Process heating plants
• Mining and mineral processing

Reagent & Sorbent Injection Systems

We design complete reagent handling and injection packages including:

• Bulk storage silos
• Metering and dosing systems
• Flow-controlled injection lances
• Automated control strategies
• Process feedback instrumentation

Our systems are engineered to ensure:

• Optimised gas-to-sorbent contact
• Efficient reagent consumption
• Stable flue gas temperature control
• Downstream bag house compatibility
• Compliance with EPA emission limits

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Air Pollution Control Systems Designed for Australian Compliance

All Xenon Engineering emissions control systems are designed to comply with relevant Australian Standards, including:

• AS1210 – Pressure Vessels
• AS1228 – Boilers
• AS1271 – Safety Valves
• AS2593 – Boiler Safety Management
• AS1657 – Fixed Platforms, Walkways & Access Systems
• AS3000 – Electrical Installations (Wiring Rules)
• AS3814 – Industrial Gas-Fired Appliances
• AS4024 – Machinery Safety
• AS5601 – Gas Installations

Where required, we incorporate:

• Hazardous area classification (AS/NZS 60079)
• Explosion protection systems
• Dust ignition mitigation strategies
• Functional safety integration

Safety, compliance, and operational reliability are engineered into every system from the earliest concept stage.

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Industries We Serve

We supply industrial bag houses and dry scrubbing systems across Australia to:

• Meat Processing Facilities
• Food Packaging Plants
• Aquaculture Operations
• Product Manufacturing Facilities
• Chemical Processing Plants
• Refineries
• Mining and Mineral Processing Operations
• Pharmaceutical Manufacturing
• Waste Management & Resource Recovery Facilities

Our systems are tailored to each process, emission profile, and site-specific regulatory requirement.

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Full EPCM Delivery – Concept to Commissioning

Xenon Engineering provides complete lifecycle support for air pollution control systems:

Concept & Feasibility

• Emissions assessment
• Process modelling
• Technology selection
• Budgetary costing

Detailed Engineering

• Process Flow Diagrams (PFDs)
• Piping & Instrumentation Diagrams (P&IDs)
• Mechanical design
• Structural integration
• Electrical & control system design

Procurement & Construction

• Equipment specification
• Vendor management
• Fabrication oversight
• Installation supervision

Commissioning & Performance Validation

• Pre-start safety reviews
• Cold and hot commissioning
• Performance testing
• Compliance verification

With extensive commissioning experience in complex industrial plants, we design systems that start up smoothly and achieve compliance from day one.

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Why Choose Xenon Engineering for Bag Houses & Dry Scrubbers?

• Australian designed and engineered
• Nationwide support across all states and territories
• Industry-leading focus on safety and compliance
• Practical, constructible engineering solutions
• Maintenance-friendly designs
• Modular and scalable systems
• Deep commissioning expertise

We understand that emissions control is not just about compliance — it is about operational stability, plant reliability, and long-term cost efficiency.

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Speak With an Emissions Control Specialist

If you are planning a new facility, upgrading an existing bag house, or installing a dry scrubbing system to meet tightening environmental standards, Xenon Engineering can deliver a compliant and reliable solution.

Contact us to discuss your industrial air pollution control requirements anywhere in Australia.

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