Air Pollution Control Systems (APCS) | Australian Design & Manufacture

Emissions Instrumentation

With over 20 years of specialized experience, we are a leading Australian provider of Air Pollution Control Systems (APCS) for combustion plants. Our expert engineering team designs, manufactures, and integrates state-of-the-art emission control technologies that ensure your facility remains fully compliant with stringent environmental regulations in Australia, Europe, and beyond.

Our solutions combine engineering excellence, process optimization, and regulatory compliance, enabling plants to operate efficiently while reducing environmental impact.

Compliance Upgrades & Diagnostics

Environmental standards are constantly evolving. We specialize in diagnosing inefficiencies in existing systems and providing cost-effective upgrades. Our retrofit solutions allow your plant to keep pace with decreasing emission limits without compromising operational throughput or reliability.

Key APCS Services Include:

  • Full system audits and emission diagnostics.
  • Process optimization for combustion, thermal, and chemical plants.
  • Retrofit and upgrade of existing APCS hardware to meet current emission limits.
  • Integration with automation, PLC, and SCADA systems for real-time monitoring and control.

APCS Solutions & Pollutant Control

Our APCS solutions effectively control a wide spectrum of pollutants, including:

Particulates: TSP, PM2.5, PM10, fly ash, soot, and dust.
Acid Gases: HCl, HF, SO₂, NO₂, and SO₃.
Nitrogen Oxides: NO, NO₂, and total NOx.
Organic Compounds: TVOC, THC, and other volatile organics.
Heavy Metals: Mercury (Hg), Cadmium, Lead, Arsenic, and Chromium.
Persistent Organic Pollutants: Dioxins, Furans, and PAHs.

Typical APCS Equipment:

  • Electrostatic Precipitators (ESP): High-efficiency removal of fine particulates.
  • Baghouse Filters: Fabric filtration systems for dust and particulate control.
  • Scrubbers: Wet and dry scrubbers for acid gas neutralization and particulate capture.
  • Selective Catalytic Reduction (SCR): NOx reduction using ammonia or urea injection.
  • Activated Carbon Injection (ACI): Mercury and heavy metal removal.
  • Flue Gas Conditioning Systems: For optimized particulate removal and system efficiency.

Continuous Emissions Monitoring Systems (CEMS)

We provide end-to-end CEMS solutions tailored to your facility’s data and regulatory requirements. From consultation to installation, we manage the full project lifecycle:

  • Gas analyzers for NOx, SO₂, CO, CO₂, O₂, HCl, HF, THC, TVOC, and Hg.
  • Flow measurement using ultrasonic or differential pressure flow meters.
  • Temperature, pressure, and density monitoring.
  • Total Suspended Particulates (TSP, PM2.5, PM10) measurement.
  • Live data integration into PLC/SCADA systems for real-time process control.

Beyond Installation: Validation & Interlock Integration

We ensure your system is a functional asset, not just hardware:

  • Regulatory Support: Facilitation with EPA, WorkSafe, Local Councils, and Departments of Health.
  • RATA Testing: Full Relative Accuracy Testing Audit (RATA) for validated performance.
  • Automated Compliance Interlocks: Prevent breaches of your EPA license limits.
  • Process Optimization: Integrate live CEMS data into real-time loops to maximize efficiency and minimize emissions.

National Service & Support

Headquartered in Australia, Xenon Engineering provides comprehensive design, installation, and commissioning services nationwide:

  • New South Wales: Sydney
  • Victoria: Melbourne
  • Queensland: Brisbane
  • Western Australia: Perth
  • South Australia: Adelaide
  • Tasmania: Hobart
  • Northern Territory: Darwin
  • Australian Capital Territory: Canberra

Services Include:

  • System design, installation, and commissioning.
  • Preventive maintenance and service contracts.
  • On-site training and operational support.
  • Retrofit and performance upgrade packages.

Expert Consultation & Competitive Fixed Pricing

We understand that environmental compliance is a critical operational cost. Our pricing for APCS and CEMS solutions is highly competitive, and we offer fixed-price quotes to provide absolute budget certainty for your project scope.

Contact us for a confidential discussion regarding your emissions profile:

📧 Email: sales@xenonengineering.com.au
🇦🇺 Australian-based Engineering | 20+ Years Experience

Autoclave Flyer
Process Engineering Documentation
Industrial Automation
Aquaculture Systems
Process Plant Optimisation

Xenon Engineering – National provider of industrial engineering solutions across Australia.
Head Office: Melbourne | Contact: sales@xenonengineering.com.au
Servicing Sydney, Melbourne, Brisbane, Perth, Adelaide, Canberra, Hobart, and Darwin.

Core Services: Industrial Autoclaves, Waste-to-Energy and Thermal Treatment Systems, Pilot Plants, Steam Boiler and Thermal Oil Systems, Air Pollution Control Systems (APCS), Continuous Emissions Monitoring Systems (CEMS), advanced manufacturing and waste processing solutions.

Industries Served: Waste Processing & Resource Recovery, Hazardous, Medical, Clinical & Quarantine Waste, Manufacturing & Production Lines, Water & Wastewater Treatment, Mining & Minerals Processing, Energy & Combustion Plants, Chemical & Process Industries, Food & Beverage, and Pharmaceutical.